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Curd & Yogurt Plant Manufacturer

Turnkey curd & yogurt plants — culture, cup-filling, incubation, cold chain — design to commissioning.

Trusted Across India

31
Years of Dairy Experience
150+
Engineering Projects Delivered
21
States Served Across India
5K+
Machines Commissioned
Milk standardisation and SNF fortification — ATMAN curd plant
High-heat treatment and homogenisation — ATMAN curd plant

Every curd/yogurt line draws standardised milk from the upstream milk plant and integrates culture handling, incubation, cup-filling, and cold chain — with matched sanitary piping, compatible CIP cycles, and synchronized batch tracking. Plants are FSSAI-compliant by default, with hygienic SS-304 stainless steel construction throughout the wet section per BIS and 3-A sanitary standards.

Curd and yogurt are among the fastest-growing dairy categories — and set quality, consistency, and shelf life define the brand. A well-engineered line is the difference between firm, uniform set and losses from wheying-off, weak body, and inconsistent acidity. ATMAN’s integrated approach designs the line with culture management and cold chain pre-mapped.

    ATMAN builds curd and yogurt plants for the full B2B dairy spectrum — cooperatives, FPOs, private dairy brands, and integrated greenfield projects.

    01

    State Milk Federations

    Cooperative dairy federations and unions producing dahi and yogurt at scale. Multi-shift, high-uptime lines.

    02

    Farmer Producer Organizations

    FPOs entering branded curd/yogurt with compact, scalable set-curd lines designed for first-time dairy entrepreneurs.

    03

    Private Dairy Brands

    Established dairy brands launching curd/yogurt SKUs or expanding existing capacity into multi-shift operations.

    04

    Brownfield Expansions

    Existing dairy plants adding curd/yogurt capacity — incubation, cup-filling, and blast cooling — without disrupting ongoing production.

    05

    Greenfield Projects

    New dairy projects adding curd and yogurt as a high-growth value-added line within an integrated facility from Day 1 — single-vendor turnkey execution.

    06

    MSME

    Upcoming dairy Entrepreneurs aspiring to foray into Dairy business.

    10-Stage Curd / Yogurt Processing Flow — ATMAN Group
    10-stage curd / yogurt processing flow — ATMAN Group

    Curd & Yogurt Processing — From Milk to Set Cup

    A curd / yogurt plant operates as a continuous flow from milk standardisation to chilled, set product. Each stage is engineered for set quality, hygiene, and statutory compliance. The full 10-stage flow is shown above. Below, the core stages ATMAN designs and commissions.

    Curd processing and incubation line — ATMAN curd plant

    05. Cooling

    10. Cold Storage & Dispatch

    Packed curd / yogurt moved to cold storage and dispatched under cold chain. CIP cycle starts for the next batch.

    ATMAN engineers the full curd / yogurt line as one integrated flow — from culture management and incubation through blast cooling and cold-chain dispatch — sized to your throughput, optimised for set, texture, and shelf life, with batch traceability.

    Equipment Scope — Curd & Yogurt Plant

    A complete curd / yogurt plant integrates equipment across five systems. Click each category to see what ATMAN supplies, installs, and commissions.

    01

    The core equipment that standardises, pasteurises, homogenises, cultures, fills, and incubates milk into set curd and yogurt.

    • Process / Fermentation Tank with Agitator — 500 to 10,000 L

    • High-Heat Pasteuriser & Homogeniser Set

    • Culture Dosing & Inoculation System

    • Cup / Pouch Filling Machine & Incubation Chamber

    Incubation and setting chamber — ATMAN curd plant
    Curd plant equipment — ATMAN curd plant
    Cup filling and packing line — ATMAN curd plant

    Selected equipment views from ATMAN curd and yogurt plant projects.

    For small dairies , Dairy Entrepreneurs and FPOs

    For state milk federations and apex unions

    Curd looks simple — heat milk, add culture, set. The reality: weak set, wheying-off, and inconsistent acidity quietly destroy texture, shelf life, and brand trust. Culture and incubation control is where engineering depth pays off. Here’s what makes ATMAN the right partner.

    01

    Seamless Process-to-Packing Integration

    Most equipment suppliers stop at the machine. ATMAN engineers the processing core and downstream packing as one system — matched piping, aligned CIP cycles, unified batch tracking. Zero split-vendor finger-pointing.

    02

    Single-Window Turnkey Execution

    Design through commissioning and AMC under one contract. One team to call when the line throws an error at 2 AM. One accountable partner for plant uptime — not a vendor patchwork.

    03

    In-House Process + Automation + Electrical

    MCC panels manufactured in-house, PLCs programmed by our engineers, SCADA dashboards integrated locally. Faster engineering decisions, lower vendor markup, no inter-vendor delays

    04

    17+ Years of Dairy-Vertical Focus

    Curd and yogurt are a microbiology-meets-engineering discipline. Set-specific know-how — culture management, high-heat pasteurisation, incubation control, and blast cooling — is baked into our playbooks since 2008.

    05

    Compliance-First Engineering

    All plants engineered for FSSAI, BIS-rated electricals, GPCB-norm effluent, and 3-A sanitary process design. Statutory audits pass first time — no costly retrofits later.

    06

    Modular Scalability Built-In

    Initial plant designed with utility headroom and floor layout for added curd/yogurt capacity and SKUs. Scale from 2,000 to 30,000 kg/day by extending — not rebuilding — the line.

    7-Phase Project Execution Timeline — ATMAN Group
    Typical 5–9 month execution timeline — 7 phases

    A typical ATMAN curd / yogurt plant project runs 3 to 6 months from kickoff to first set cup. We execute in seven structured phases with continuous client visibility into each milestone.

    01

    Consultation & Feasibility

    Target throughput, product mix, shift pattern, and budget envelope locked. Raw-milk supply, site utilities, and statutory clearances assessed. Output: project scope and budgetary estimate. (1–2 weeks)

    02

    Process Design & Engineering

    Detailed plant layout, fermentation-tank / cup-filler / incubation-chamber selection, automation logic, electrical SLDs, sanitary piping isometrics, and integration with upstream milk and cold chain. (3–6 weeks)

    03

    Equipment Manufacturing & Supply

    In-house MCC panel fabrication, sanitary stainless pipework, process tanks, and CIP station. Procurement and quality inspection of cup fillers, incubation chambers, blast coolers, and instrumentation. (8–14 weeks)

    04

    Site Installation

    Equipment positioning, sanitary piping erection, electrical wiring, tank and cup-filler setup, incubation chamber and blast cooler installation, CIP station connection. Civil works run in parallel under client scope. (3–6 weeks)

    05

    Commissioning & Validation

    No-load testing, water trial, milk trial, culture and set validation, incubation and cooling calibration, fill-weight verification, CIP cycle validation, controls handover. Performance guarantees verified against contracted KPIs.

    06

    Operator Training & Handover

    On-site training for operators, supervisors, and maintenance team. Standard operating procedures (SOPs), troubleshooting guides, and spare parts list handed over. Plant runs under ATMAN supervision for 1–2 weeks before formal takeover.

    07

    Annual Maintenance & After-Sales

    Optional AMC covering preventive maintenance, spares supply, remote diagnostics, and emergency response. ATMAN remains your single point of contact through the plant’s operational life — not just up to commissioning.

    Where ATMAN Has Delivered Curd & Yogurt Plants

    ATMAN has executed these projects for India’s largest cooperative dairy federations, NDDB-commissioned builds, regional unions and leading private dairy brands — most inside larger turnkey dairy plants.

    View Project Portfolio
    01

    Mother Dairy

    Junagadh, Gujarat

    Curd plant, NDDB-standard.

    02

    Bharuch District Co-op Milk Producers Union

    Bharuch, Gujarat

    60 TPD curd plant.

    03

    Hatsun Agro Product Ltd

    Chennai, Tamil Nadu

    2 LLPD milk-and-curd plant.

    04

    Shree Sorath Junagadh District Co-op Milk Union

    Junagadh, Gujarat — AMUL member union

    Curd section in a turnkey multi-product plant.

    05

    VIMUL — Vikramshila Dugdh Utpadak Sahkari Sangh

    Bhagalpur, Bihar

    2.0 LLPD dairy plant with products.

    06

    NDDB — for Jharkhand State Co-op Milk Federation

    Sahibganj, Jharkhand

    Curd line, commissioned.

    Curd and yogurt processing facility — ATMAN Group

    Multi-chamber cold storage infrastructure — ATMAN dairy plant projects

    A detailed project portfolio with client names, line capacities, commissioning timelines, and reference contacts is available on request to qualified buyers. Reach out via the project enquiry form below to receive liquid milk processing references relevant to your specific throughput, product mix, and geography.

    Curd & Yogurt Plant Equipment & Capacity Options

    Explore the core equipment and plant sizes within our turnkey curd & yogurt solutions.

    Key Equipment & Components

    Bulk Milk Cooler (BMC)Milk Silo & Storage TankBalance TankCentrifugal Milk PumpPlate Heat Exchanger (PHE)Milk ClarifierCream SeparatorHomogenizerHTST PasteurizerHolding TubeFlow Diversion Valve (FDV)Fat Standardization SkidCIP SystemMilk AnalyserPLC/SCADA & HMI Control PanelFermentation / Incubation TankIncubation RoomCup Filling & Sealing MachineBlast Chiller

    ATMAN supplies, fabricates and integrates the full equipment scope in SS-304 sanitary construction with automatic PLC/SCADA control — turnkey dairy plants across India.

    Available across IndiaTurnkey dairy plants — designed, supplied, installed & commissioned across 32 states & UTs.
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